Steel Ladle & Tundish Furnace

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Refractories For Steel Ladle And Tundish Furnaces | ACI

Amar Ceramic Industries (ACI) supplies reliable refractory solutions for Steel Ladle and Tundish Furnace operations, supporting molten steel handling and controlled casting processes. Our refractory products are used across ladle linings, tundish working linings, impact zones, and flow control areas where safety and consistency are essential.

With deep industry experience, ACI refractories help steel plants maintain steel cleanliness, reduce thermal losses, and ensure smooth casting operations. Serving integrated steel plants, mini steel plants, and continuous casting units, we deliver dependable refractory solutions across India and support global steel projects through seamless export supply. ACI remains a trusted refractory partner for ladle and tundish applications worldwide.

Designed for molten steel handling environments
Supports stable thermal conditions during steel transfer
High resistance to chemical and mechanical wear
Enhances ladle and tundish operational safety
Manufactured under controlled quality systems
Ensures consistent steel flow and cleanliness
Suitable for continuous casting operations
Reliable domestic supply with global export reach

Steel Ladles and Tundish Furnaces play a critical role in molten steel handling, temperature retention, and controlled metal flow during casting operations. These applications demand refractory products that perform reliably under continuous thermal exposure, chemical interaction, and mechanical stress. Amar Ceramic Industries (ACI) manufactures refractory solutions tailored for these demanding environments.

ACI refractories are widely used in ladle working linings, safety linings, impact pads, slag zones, tundish linings, and flow control areas. These products help maintain molten steel temperature, protect steel quality, and support smooth metal transfer from furnace to mould. Our refractory solutions serve integrated steel plants, mini steel plants, and continuous casting facilities.

All ACI products are manufactured using a disciplined production process supported by in-house testing, quality inspections, and compliance checks. ISO-certified systems and NABL-accredited laboratory testing ensure consistent quality, reliability, and safety. Strong emphasis is placed on workplace safety and responsible manufacturing practices.

With decades of refractory manufacturing expertise, Amar Ceramic Industries supplies products across India and supports international steel projects through hassle-free export logistics. Our technical understanding, quality focus, and dependable supply make ACI a trusted refractory supplier for steel ladle and tundish furnace applications.

Steel Ladle & Tundish Refractories

Built For Molten Steel

ACI refractory products ensure safe molten steel handling and controlled casting operations.

High Alumina Bricks

Used in ladle linings to withstand continuous molten steel contact and maintain structural stability.

Refractory Castables

Applied in impact zones and tundish areas requiring seamless, durable, and wear-resistant linings.

Basic Refractory Products

Support slag resistance and chemical stability in ladle and tundish slag zones.

Refractory Mortars

Ensure strong brick bonding and lining integrity under repeated thermal cycling.

Insulation Bricks

Reduce heat loss and support thermal efficiency during steel holding and transfer.

Precast Refractory Shapes

Used for specialized ladle and tundish zones requiring consistent shape and performance.

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Steel Ladle Casting Process

Refractory Protection At Every Stage

High Thermal Exposure

Molten steel enters the ladle, exposing refractories to extreme heat and chemical interaction.

  • Thermal stability
  • Chemical resistance
  • Structural protection
  • Reduced lining damage
  • Improved safety

Heat Retention Zones

Ladles retain molten steel while maintaining temperature stability.

  • Heat retention support
  • Reduced energy losses
  • Stable steel temperature
  • Longer holding capability
  • Improved efficiency

Chemical Attack Areas

Slag interaction demands chemically resistant refractory linings.

  • Slag resistance
  • Reduced corrosion
  • Lining stability
  • Cleaner steel handling
  • Longer service life

Flow Control Zones

Molten steel flows through tundish under controlled conditions.

  • Smooth steel flow
  • Reduced turbulence
  • Thermal stability
  • Clean metal transfer
  • Operational consistency

Stable Casting Support

Refractories ensure consistent metal delivery to moulds.

  • Reliable performance
  • Controlled steel flow
  • Reduced interruptions
  • Casting stability
  • Quality improvement

Lining Reliability Control

Quality refractories reduce downtime and maintenance frequency.

  • Extended lining life
  • Predictable performance
  • Reduced shutdowns
  • Lower maintenance effort
  • Improved productivity

Steel Ladle Refractory Support

Connect on WhatsApp for steel ladle refractory selection, tundish lining guidance, and process support from ACI experts.

Steel Ladle Operation Challenges

Reliable Solutions By ACI

Thermal Loss During Holding

ACI refractories help retain heat, improving molten steel temperature stability during holding and transfer operations

Slag And Chemical Attack

Our refractory products resist chemical wear, protecting ladle and tundish linings effectively.

Flow Instability In Tundish

Optimized refractory linings support controlled steel flow and cleaner casting performance.

Frequent Lining Repairs

Consistent manufacturing quality reduces maintenance frequency and improves overall plant uptime.

ACI Steel Ladle Supply Process

Precision From Planning To Delivery

01
Requirement Study

Application understanding

02
Technical Selection

Suitable refractory solutions

03
Manufacturing

Controlled production process

04
Quality Checks

Inspection and testing

05
Delivery Support

India and global supply

Talk To Ladle Refractory Experts

Reach out to ACI for steel ladle and tundish refractory solutions. Supporting Indian steel plants and global casting projects.

Contact Us
Client Testimonials

Trusted by Global Industries Across Sectors

5.0 Out of 5 (2085 Reviews)
testimonial
Mr. Arjun Patil
Maintenance Head

We installed ACI high alumina bricks 70% in our lime kiln lining. They better furnace efficiency and consistent density and strength. delivery tracking was clear. Overall, ACI is a trusted refractory bricks supplier.

testimonial
Mr. Suresh Rao
Materials Manager

We used ACI ceramic fiber rope 25mm with insulating fire bricks (IFB 1260°C) in our process heater ducting. maintenance became easier and outer shell temperature dropped. stock availability was helpful.

testimonial
Mr. Hemant Joshi
Shift Incharge

ACI supplied ramming mass for our DRI kiln inlet hood. spalling reduced, and material wastage reduced. technical sheet was clear. We consider them a dependable monolithic refractories partner.

testimonial
Mr. Arvind Kumar
Production Head

ACI supplied patching castable for our glass regenerator repairs. shutdown repair time reduced, and surface erosion reduced. we used it for both casting and gunning. We consider them a dependable monolithic refractories partner.

testimonial
Mr. Sanjay Mehra
Shift Incharge

We used ACI high temperature insulation materials with IFB bricks 1430°C in our pulp mill recovery boiler. hot spots reduced and door sealing improved. stock availability was helpful.

testimonial
Mr. Mahesh Patel
Plant Head

We installed ACI fire clay bricks in our tunnel kiln hot face. They lining life improved and less wear at hot spots. delivery tracking was clear. Overall, ACI is a trusted refractory bricks supplier.

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Mr. Suresh Patel
Project Head – Industrial Furnaces

ACI’s custom refractory solutions have supported our glass furnace operations with excellent durability and thermal stability. Their engineering approach, testing capabilities, and responsive service give us confidence in performance across continuous high-temperature production cycles without unexpected shutdowns or maintenance issues.

testimonial
Mr. Pravin Desai
Kiln Incharge

We used ACI kiln insulation materials with backup lining insulation bricks in our reheating furnace shell. heat retention improved and door sealing improved. no breakage during transport.

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Mr. Vinayak Kulkarni
Operations Head – Steel Plant

Working with Amar Ceramic Industries has strengthened our power boiler refractory performance. Their expertise in CFBC applications, material selection, and installation guidance has helped reduce erosion, extend lining life, and improve overall operational reliability across demanding plant operating conditions consistently.

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Mr. Anil Verma
Utility Head

ACI supplied abrasion resistant castable for our incinerator refractory lining. dry-out went smoothly, and curing strength came up well. reorder matched earlier performance. We consider them a dependable monolithic refractories partner.

Frequently Asked Questions (FAQ’s)

Answers from Refractory Experts

You can contact our technical team with details of your application, and we will recommend suitable refractory solutions.

Yes, Amar Ceramic Industries offers customized refractory products based on application requirements, operating conditions, and specific industry needs.

Yes, our experienced technical team provides application support, product selection guidance, and installation recommendations to ensure optimal performance.

Amar Ceramic Industries manufactures refractory bricks, castables, mortars, insulation products, ceramic fiber materials, boiler bed materials, and custom refractory solutions for various industries.

ACI serves iron and steel plants, cement plants, boiler manufacturers, power plants, glass furnaces, petrochemical units, refineries, foundries, fertilizer plants, and other process industries.

Yes, Amar Ceramic Industries supplies refractory products across India and also supports export requirements for international customers.

Steel Ladle Refractory Experts

Call ACI experts for steel ladle and tundish refractory solutions improving casting stability, safety, and long-term operational reliability.

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