Non-Ferrous Metal Industries

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Refractory Solutions For Non-ferrous Metals

Non-ferrous metal industries face demanding furnace conditions. Heat fluctuations, molten metal contact, slag attack, and abrasion can quickly damage linings if refractories are not selected correctly. Amar Ceramic Industries (ACI) manufactures refractory products designed to support non-ferrous melting, holding, refining, and casting operations.

Our range includes fire clay bricks, high alumina bricks, monolithic castables, ramming masses, gunning masses, insulation bricks, ceramic fiber products, and refractory mortars. These are widely used in crucible areas, furnace walls, burner zones, launders, transfer zones, holding furnaces, and auxiliary equipment. ACI refractories help protect furnace structures, maintain thermal balance, and support consistent production quality.

ACI follows a controlled in-house manufacturing process with careful raw material selection and continuous process monitoring. Products are inspected through systematic QA checks and tested in our NABL-accredited laboratory for consistent performance and compliance. We also maintain safety-first manufacturing practices across production, packing, and dispatch.

Amar Ceramic Industries supplies across India and offers hassle-free export support worldwide. Non-ferrous producers trust ACI for reliable quality, fast technical support, and refractory solutions that improve furnace life, safety, and operational efficiency.

Built for non-ferrous melting and holding furnaces
Strong resistance to thermal cycling and hot corrosion
Helps maintain metal purity and stable operations
Supports safer molten metal handling and flow
Manufactured under strict quality control systems
Suitable for continuous and batch furnace cycles
Reduces unplanned shutdowns and maintenance frequency
Reliable domestic delivery and global export support

Non-ferrous metal industries face demanding furnace conditions. Heat fluctuations, molten metal contact, slag attack, and abrasion can quickly damage linings if refractories are not selected correctly. Amar Ceramic Industries (ACI) manufactures refractory products designed to support non-ferrous melting, holding, refining, and casting operations.

Our range includes fire clay bricks, high alumina bricks, monolithic castables, ramming masses, gunning masses, insulation bricks, ceramic fiber products, and refractory mortars. These are widely used in crucible areas, furnace walls, burner zones, launders, transfer zones, holding furnaces, and auxiliary equipment. ACI refractories help protect furnace structures, maintain thermal balance, and support consistent production quality.

ACI follows a controlled in-house manufacturing process with careful raw material selection and continuous process monitoring. Products are inspected through systematic QA checks and tested in our NABL-accredited laboratory for consistent performance and compliance. We also maintain safety-first manufacturing practices across production, packing, and dispatch.

Amar Ceramic Industries supplies across India and offers hassle-free export support worldwide. Non-ferrous producers trust ACI for reliable quality, fast technical support, and refractory solutions that improve furnace life, safety, and operational efficiency.

Refractories for Non-Ferrous Metals

Built for molten metal handling

ACI refractory products support non-ferrous furnaces, holding, refining, and casting.

Fire Clay Refractory Bricks

Used in non-ferrous furnace structures for stable heat containment and dependable lining integrity during regular operations.

High Alumina Refractory Bricks

Applied in hotter zones to resist wear, thermal stress, and molten metal exposure in non-ferrous production.

Monolithic Castables

Provide jointless linings for non-ferrous furnaces, improving durability, sealing, and overall operational reliability.

Insulation Bricks

Reduce heat loss and improve energy efficiency in steel plant furnaces.

Ceramic Fiber Products

Used for insulation and sealing in furnaces and hot zones.

Refractory Mortars

Ensure strong bonding and long-lasting stability in brick linings.

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Non-Ferrous Thermal Process Stages

Refractory protection across furnace cycles

Wear Protection In Transfer

Material movement causes abrasion and impact. Refractory linings protect chutes, bins, and hot transfer points.

  • Abrasion resistance
  • Structural stability
  • Reduced spalling risk
  • Safer operations
  • Longer lining life

Molten Metal Heat Containment

Melting exposes refractories to intense heat and molten metal contact. Correct lining selection improve

  • High heat resistance
  • Reduced metal penetration
  • Stable furnace lining
  • Safer operations
  • Consistent performance

Temperature Stability For Holding

Holding furnaces require steady heat retention to avoid temperature loss and frequent reheating cycles.

  • Strong insulation support
  • Reduced heat loss
  • Stable lining strength
  • Lower maintenance
  • Improved energy efficiency

Chemical Attack Resistance Zones

Refining can create aggressive slag and flux exposure. Refractories must resist chemical attack to maintain lining life.

  • Chemical resistance
  • Slag attack control
  • Reduced erosion
  • Better process stability
  • Improved safety

Smooth Flow And Protection

Casting needs clean flow paths and stable linings in launders and channels to reduce heat loss and erosion.

  • Smooth lining surfaces
  • Reduced flow erosion
  • Better heat retention
  • Safe metal handling
  • Stable output quality

Fast Repair And Recovery

Planned maintenance needs quick-install refractory solutions to restore furnace operation with minimal interruption.

  • Easy repair application
  • Strong bonding support
  • Reduced downtime
  • Reliable patch performance
  • Extended service life

Non-Ferrous Refractory Support Team

WhatsApp ACI for non-ferrous metal refractory solutions, furnace lining guidance, and safe molten metal handling support.

Non-Ferrous Plant Key Challenges

Solved with ACI refractory support

Thermal Cycling Cracks

Frequent heating and cooling damages linings; ACI refractories reduce cracking and improve furnace stability during operations.

Molten Metal Penetration

Metal infiltration weakens linings; ACI solutions provide dense structure and improved sealing for safer furnace performance.

Slag And Flux Attack

Chemical exposure erodes linings; ACI refractory products resist attack and support longer service life in refining zones.

High Downtime During Repairs

Repairs delay production; ACI offers reliable supply and repair-friendly refractories with technical support for faster recovery.

ACI Non-Ferrous Supply Process

From need to site delivery

01
Requirement Study

Understand furnace and lining needs

02
Technical Alignment

Select suitable refractory system

03
Manufacturing

Controlled in-house production

04
Quality Inspection

Tested before dispatch

05
Delivery Support

India and global supply

Request Non-Ferrous Refractory Assistance

Send your furnace details and process challenge. ACI will suggest the right refractory solution with reliable supply support.

Contact Us
Client Testimonials

Trusted by Global Industries Across Sectors

5.0 Out of 5 (2085 Reviews)
testimonial
Mr. Anil Deshmukh
Foundry Manager

ACI supplied low cement castable (LCC) for our rotary kiln discharge zone. hot face remained intact, and temperature stability improved. helped in emergency repairs. We consider them a dependable monolithic refractories partner.

testimonial
Mr. Ketan Shah
Plant Head

ACI supplied sol-gel bonded castable for our pellet plant induration hood. workability was consistent, and lining life increased. vibration response was good. We consider them a dependable monolithic refractories partner.

testimonial
Mr. Arjun Patil
Maintenance Head

We installed ACI high alumina bricks 70% in our lime kiln lining. They better furnace efficiency and consistent density and strength. delivery tracking was clear. Overall, ACI is a trusted refractory bricks supplier.

testimonial
Mr. Prakash Singh
Technical Manager

We used ACI backup lining insulation bricks with ceramic fiber blanket 1260 in our DRI kiln discharge hood. startup time reduced and leakage around doors reduced. stock availability was helpful.

testimonial
Mr. Mahesh Patel
Plant Head

We installed ACI fire clay bricks in our tunnel kiln hot face. They lining life improved and less wear at hot spots. delivery tracking was clear. Overall, ACI is a trusted refractory bricks supplier.

testimonial
Staff2
Quality Control Engineer

ACI values experience and practical knowledge. I’ve had opportunities to learn directly from senior team members and work on challenging industrial applications that have strengthened my technical and operational skills.

testimonial
Mr. Sandeep Kulkarni
Furnace Supervisor

We installed ACI dense fire bricks in our rotary kiln transition zone. They reduced brick spalling and lining life improved. pricing matched the grade. Overall, ACI is a trusted refractory bricks supplier.

testimonial
Mr. Suresh Patel
Project Head – Industrial Furnaces

ACI’s custom refractory solutions have supported our glass furnace operations with excellent durability and thermal stability. Their engineering approach, testing capabilities, and responsive service give us confidence in performance across continuous high-temperature production cycles without unexpected shutdowns or maintenance issues.

testimonial
Mr. Sanjay Mehra
Shift Incharge

We used ACI high temperature insulation materials with IFB bricks 1430°C in our pulp mill recovery boiler. hot spots reduced and door sealing improved. stock availability was helpful.

testimonial
Mr. Rajesh Mehta
Works Manager

We installed ACI high temperature fire bricks in our cupola furnace lining. They maintain shape under load and no major cracks after cycles. easy procurement process. Overall, ACI is a trusted refractory bricks supplier.

Frequently Asked Questions (FAQ’s)

Answers from Refractory Experts

ACI serves iron and steel plants, cement plants, boiler manufacturers, power plants, glass furnaces, petrochemical units, refineries, foundries, fertilizer plants, and other process industries.

Yes, Amar Ceramic Industries supplies refractory products across India and also supports export requirements for international customers.

Yes, Amar Ceramic Industries offers customized refractory products based on application requirements, operating conditions, and specific industry needs.

Yes, our experienced technical team provides application support, product selection guidance, and installation recommendations to ensure optimal performance.

Yes, ACI manufactures refractories in compliance with relevant Indian and international quality and safety standards.

Amar Ceramic Industries manufactures refractory bricks, castables, mortars, insulation products, ceramic fiber materials, boiler bed materials, and custom refractory solutions for various industries.

Call For Non-Ferrous Refractory Help

Call Amar Ceramic Industries for non-ferrous refractory solutions, furnace lining support, and reliable thermal protection across melting operations.

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