Power Boilers
Refractory Solutions For Power Boilers | ACI
Amar Ceramic Industries (ACI) supplies high-performance refractory solutions for CFBC and AFBC power boilers operating under continuous thermal load, abrasion, and aggressive fuel conditions. Our refractory products are widely used in combustion chambers, cyclones, ducts, and ash handling zones where durability and operational safety are essential.
With strong manufacturing expertise, ACI refractories help power boiler operators maintain stable combustion, reduce downtime, and protect critical boiler components. Serving captive power plants, industrial boilers, and utility power stations, we deliver reliable refractory solutions across India and global markets. Our export-ready supply and technical support make ACI a trusted partner for CFBC and AFBC boiler applications.
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Designed for CFBC and AFBC boiler environments
Resists abrasion from fuel and ash circulation
Supports stable combustion and heat containment
Enhances boiler lining durability and safety
Manufactured with strict quality control practices
Reduces maintenance frequency and shutdown risks
Suitable for captive and utility power boilers
Reliable India supply with global export support CFBC and AFBC power boilers operate under severe operating conditions involving continuous combustion, fuel circulation, ash abrasion, and thermal stress. Amar Ceramic Industries (ACI) manufactures refractory products specifically designed to protect boiler internals and ensure reliable long-term performance.
ACI refractory solutions are used across combustion chambers, cyclone separators, loop seals, air distribution systems, ducts, and ash handling areas. These products help withstand abrasion, manage heat flow, and protect boiler structures from premature wear. Our refractories are widely applied in captive power plants, industrial boilers, thermal utilities, and energy-intensive industries.
Manufactured at advanced facilities, ACI products follow controlled production processes supported by in-house testing, quality assurance checks, and compliance verification. Our ISO-certified systems and NABL-accredited laboratory ensure consistent performance, reliability, and safety-first manufacturing practices.
With decades of industry experience, Amar Ceramic Industries provides technical guidance, application support, and dependable logistics. We ensure smooth delivery across India and offer hassle-free global export solutions, making ACI a trusted refractory supplier for CFBC and AFBC power boilers worldwide.
Built For Fluidized Bed Boilers
ACI refractory products protect CFBC and AFBC boiler combustion systems.
Fire Bricks
Used in boiler chambers and ducts to maintain heat containment and structural stability during continuous combustion operations.
High Alumina Bricks
Support high-abrasion zones exposed to circulating fuel and ash in CFBC and AFBC boilers.
Refractory Castables
Applied in cyclones, loop seals, and chambers for seamless linings and improved operational reliability.
Insulation Bricks
Used for insulation and sealing, reducing heat loss and improving overall boiler energy efficiency.
Refractory Mortars
Support stable combustion and smooth fuel fluidization within CFBC and AFBC boiler systems.
Ceramic Fiber Products
Used for insulation and sealing, supporting flexibility and energy efficiency in pulp and paper operations.
Refractory Protection At Every Stage
Abrasion Exposure Zones
Fuel enters the boiler system where refractories protect equipment from impact and abrasive material movement.
- High abrasion resistance
- Surface wear protection
- Improved equipment lifespan
- Safer fuel handling
- Stable system operation
Continuous Heat Containment
Combustion generates intense heat requiring durable refractories to maintain chamber stability.
- Stable thermal containment
- Resistance to fuel erosion
- Structural integrity
- Improved combustion efficiency
- Enhanced operational safety
Severe Abrasion Zones
Cyclones separate ash where refractories face extreme wear and thermal stress.
- Exceptional abrasion resistance
- Reduced lining erosion
- Improved separation efficiency
- Extended lining life
- Lower maintenance needs
Thermal And Mechanical Stress
Loop seals experience continuous material circulation demanding reliable refractory protection.
- Resistance to mechanical wear
- Stable material flow
- Improved sealing efficiency
- Reduced downtime
- Consistent performance
High Wear Areas
Ash discharge zones expose refractories to abrasion and heat during continuous operation.
- Wear-resistant linings
- Smooth ash flow
- Reduced equipment damage
- Safer handling conditions
- Long-term durability
Lining Reliability Management
Quality refractories extend maintenance intervals and ensure uninterrupted boiler availability.
- Extended service life
- Fewer shutdowns
- Predictable maintenance planning
- Cost-effective operation
- Reliable boiler performance
Power Boiler Refractory Support
Connect on WhatsApp for CFBC and AFBC boiler refractory solutions, abrasion control guidance, and technical support from ACI experts.
Reliable Solutions From ACI
High Abrasion Wear
ACI refractories resist continuous ash and fuel abrasion, protecting boiler internals and extending lining service life.
Continuous Thermal Stress
Our products handle sustained heat exposure, maintaining combustion chamber stability and reliable boiler operation.
Frequent Maintenance Shutdowns
ACI solutions reduce lining failures, minimizing shutdowns and improving power boiler availability
Combustion Safety Risks
Strict quality checks and safety-focused manufacturing ensure dependable refractory performance in critical boiler zones.
Reliable From Planning To Delivery
Requirement Review
Understanding boiler operating conditions
Technical Alignment
Selecting suitable refractory systems
Manufacturing
Controlled in-house production
Quality Checks
Testing and compliance verification
Delivery Support
India and global supply
Connect For Power Boiler Refractories
Reach out to ACI for reliable CFBC and AFBC boiler refractory products and expert technical support. We serve domestic and global power boiler projects.
Trusted by Global Industries Across Sectors
Mr. Shashank Rao
Plant HeadACI supplied high alumina castable 70% for our reheating furnace hot spots. curing strength came up well, and repair cycle is longer. we used it for both casting and gunning. We consider them a dependable monolithic refractories partner.
Mr. Ketan Shah
Plant EngineerWe used ACI high temperature insulation materials with vacuum formed ceramic fiber board in our rolling mill reheating furnace. heat retention improved and shutdown duration reduced. delivery was on time.
Mr. Ketan Shah
Plant HeadACI supplied sol-gel bonded castable for our pellet plant induration hood. workability was consistent, and lining life increased. vibration response was good. We consider them a dependable monolithic refractories partner.
Mr. Prakash Singh
Technical ManagerWe used ACI backup lining insulation bricks with ceramic fiber blanket 1260 in our DRI kiln discharge hood. startup time reduced and leakage around doors reduced. stock availability was helpful.
Mr. Arvind Kumar
Production HeadACI supplied patching castable for our glass regenerator repairs. shutdown repair time reduced, and surface erosion reduced. we used it for both casting and gunning. We consider them a dependable monolithic refractories partner.
Mr. Mahesh Patel
Boiler InchargeACI supplied high alumina mortar for our foundry induction furnace. workability was consistent, and less cracking observed. good support during commissioning. We consider them a dependable monolithic refractories partner.
Mr. Suresh Patel
Project Head – Industrial FurnacesACI’s custom refractory solutions have supported our glass furnace operations with excellent durability and thermal stability. Their engineering approach, testing capabilities, and responsive service give us confidence in performance across continuous high-temperature production cycles without unexpected shutdowns or maintenance issues.
Mr. Anil Deshmukh
Plant HeadWe used ACI ceramic fiber rope 25mm with kiln insulation materials in our foundry furnace door. temperature stability is better and energy efficiency improved. technical data shared quickly.
Mr. Pankaj Arora
Operations ManagerACI supplied coating refractory for our lime kiln burner zone. spalling reduced, and lining life increased. batch consistency is reliable. We consider them a dependable monolithic refractories partner.
Mr. Mahesh Patel
Plant HeadWe installed ACI fire clay bricks in our tunnel kiln hot face. They lining life improved and less wear at hot spots. delivery tracking was clear. Overall, ACI is a trusted refractory bricks supplier.
Answers from Refractory Experts
ACI serves iron and steel plants, cement plants, boiler manufacturers, power plants, glass furnaces, petrochemical units, refineries, foundries, fertilizer plants, and other process industries.
Amar Ceramic Industries manufactures refractory bricks, castables, mortars, insulation products, ceramic fiber materials, boiler bed materials, and custom refractory solutions for various industries.
You can contact our technical team with details of your application, and we will recommend suitable refractory solutions.
Yes, ACI manufactures refractories in compliance with relevant Indian and international quality and safety standards.
Yes, our experienced technical team provides application support, product selection guidance, and installation recommendations to ensure optimal performance.
All products undergo strict quality checks, including raw material inspection, in-process monitoring, and final testing in our NABL-accredited laboratory.
Power Boiler Refractory Expert Support
Call ACI experts for power boiler refractory solutions, CFBC AFBC lining support, and long-term boiler performance improvement.
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