Refineries

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Refinery Refractory Manufacturer & Supplier | ACI

Amar Ceramic Industries (ACI) supplies dependable refractory solutions for thermal power plants, supporting continuous power generation environments. Our refractory products are used across boilers, furnaces, ducts, and ash handling systems where thermal stability, safety, and operational reliability are critical.

With strong manufacturing expertise and process understanding, ACI refractories help thermal power plants maintain efficiency, protect equipment, and reduce unplanned downtime. Trusted by utilities and industrial power producers, our products deliver consistent performance across Indian power plants and global projects, backed by reliable logistics, export readiness, and technical support for demanding operating conditions.

Designed for continuous thermal power plant operations
Supports boiler efficiency and stable heat containment
Resists chemical exposure and mechanical wear
Manufactured with strict quality and safety controls
Suitable for coal, captive, and utility power plants
Reduces downtime and maintenance interruptions
Suitable for oil and petrochemical refineries
Strong domestic supply with global export capability

Refineries operate in demanding conditions involving sustained heat, chemical exposure, pressure variations, and continuous processing. Amar Ceramic Industries (ACI) manufactures refractory products specifically designed to protect refinery equipment and ensure long-term operational reliability.

ACI refractories are widely used in process heaters, furnaces, reformers, reactors, stacks, and transfer ducts. These products help manage thermal loads, protect steel structures, and maintain stable operating conditions across refining processes. Our solutions support oil refineries, petrochemical plants, gas processing units, and integrated energy complexes.

Manufactured using controlled processes, ACI refractory products undergo thorough in-house testing, quality inspections, and compliance checks. Our ISO-certified systems and NABL-accredited laboratory ensure consistency, reliability, and safety-focused manufacturing practices. Each product is designed with refinery-specific operational challenges in mind.

With decades of experience and strong technical support, Amar Ceramic Industries assists clients from product selection to application guidance. We deliver reliably across India and support global refinery projects through seamless export logistics. This commitment to quality, safety, and service makes ACI a trusted refractory partner for refinery operations worldwide.

REFINERY REFRACTORY SOLUTIONS

Built For Continuous Processing

ACI refractory products protect refinery furnaces and high-temperature processing units.

Fire Bricks

Used for tunnel kiln linings, providing consistent heat resistance and structural stability throughout continuous firing operations.

High Alumina Bricks

Support high-stress kiln zones with enhanced durability and resistance to thermal cycling in tunnel kiln environments.

Refractory Castables

Help maintain thermal efficiency and reduce heat loss across tunnel kiln walls and roof sections.

Refractory Mortars

Applied in complex kiln areas for seamless lining support, improving strength and operational safety.

Insulation Bricks

Support combustion stability and efficient heat transfer in fluidized bed power plant applications.

Ceramic Fiber Products

Used for expansion joints and sealing areas, supporting flexibility and thermal insulation inside tunnel kilns

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REFINERY THERMAL PROCESS FLOW

Refractory Protection Across Units

Initial Heat Exposure

Green products enter tunnel kilns where refractories protect structures from gradual heat buildup and operational stress.

  • Wear-resistant lining protection
  • Improved equipment durability
  • Reduced surface erosion
  • Stable operating conditions
  • Safer material handling

High Heat Containment

Gradual heating requires refractory materials that handle expansion while maintaining consistent internal kiln conditions.

  • Reliable thermal containment
  • Chemical resistance support
  • Structural stability
  • Enhanced process safety
  • Consistent operational performance

Severe Thermal Stress

The core firing zone demands refractories capable of sustained thermal exposure and mechanical reliability

  • Resistance to thermal stress
  • Long service life
  • Reduced lining failures
  • Stable process conditions
  • Improved safety margins

Erosion Protection Areas

Controlled cooling requires refractories that manage temperature reduction without surface or structural damage.

  • Erosion-resistant surfaces
  • Duct structural protection
  • Improved gas flow stability
  • Reduced maintenance needs
  • Enhanced system reliability

Thermal Efficiency Zones

Finished products exit the kiln while refractories handle mechanical contact and continuous operational movement

  • Improved thermal efficiency
  • Reduced heat losses
  • Equipment protection
  • Stable operating conditions
  • Cost-effective performance

Lining Reliability Management

High-quality refractories extend maintenance intervals and support uninterrupted refinery operations.

  • Extended lining life
  • Fewer shutdowns
  • Predictable maintenance planning
  • Improved plant availability
  • Consistent performance

Refinery Refractory Support

Connect on WhatsApp for tunnel kiln refractory selection, application guidance, and process optimization support from ACI experts.

REFINERY OPERATION CHALLENGES

ACI Solutions That Perform

Continuous Thermal Exposure

ACI refractories handle prolonged thermal stress, maintaining boiler lining stability and reducing performance degradation.

Chemical And Mechanical Wear

Our durable products protect power plant systems from ash, fuel impact, and operational wear.

Unplanned Maintenance Shutdowns

Durable ACI refractories extend service life and help minimize costly refinery downtime

Safety And Compliance Risks

ACI’s manufacturing quality ensures consistent lining strength, protecting kiln structures throughout extended production cycles.

ACI REFINERY SUPPLY PROCESS

Reliable From Planning To Delivery

01
Requirement Study

Understanding refinery process needs

02
Technical Alignment

Selecting suitable refractory solutions

03
Manufacturing

Controlled in-house production

04
Quality Checks

Inspection and compliance verification

05
Delivery Support

India-wide and global supply

Connect For Refinery Refractory Solutions

Reach out to ACI for reliable refinery refractory products and expert technical guidance. Our team supports both domestic and global refinery projects.

Contact Us
Client Testimonials

Trusted by Global Industries Across Sectors

4.9 Out of 5 (2084 Reviews)
testimonial
Mr. Ketan Shah
Plant Engineer

We used ACI high temperature insulation materials with vacuum formed ceramic fiber board in our rolling mill reheating furnace. heat retention improved and shutdown duration reduced. delivery was on time.

testimonial
Mr. Rajeev Nair
Utility Head

We used ACI hot face insulation bricks with backup lining insulation bricks in our kiln car insulation zone. outer shell temperature dropped and shutdown duration reduced. technical data shared quickly.

testimonial
Mr. Rajesh Mehta
Works Manager

We installed ACI high temperature fire bricks in our cupola furnace lining. They maintain shape under load and no major cracks after cycles. easy procurement process. Overall, ACI is a trusted refractory bricks supplier.

testimonial
Mr. Pravin Desai
Kiln Incharge

We used ACI kiln insulation materials with backup lining insulation bricks in our reheating furnace shell. heat retention improved and door sealing improved. no breakage during transport.

testimonial
Mr. Shashank Rao
Plant Head

ACI supplied high alumina castable 70% for our reheating furnace hot spots. curing strength came up well, and repair cycle is longer. we used it for both casting and gunning. We consider them a dependable monolithic refractories partner.

testimonial
Mr. Pankaj Arora
Operations Manager

ACI supplied coating refractory for our lime kiln burner zone. spalling reduced, and lining life increased. batch consistency is reliable. We consider them a dependable monolithic refractories partner.

testimonial
Staff 1
Production Supervisor

Working at ACI has given me strong exposure to refractory manufacturing and real shop-floor learning. The environment encourages responsibility, problem-solving, and continuous improvement, making it a stable and rewarding place to grow professionally.

testimonial
Mr. Deepak Bansal
Materials Manager

We installed ACI refractory fire bricks in our reheating furnace lining. They better furnace efficiency and good refractoriness at temperature. on-time dispatch helped shutdown planning. Overall, ACI is a trusted refractory bricks supplier.

testimonial
Mr. Arjun Patil
Maintenance Head

We installed ACI high alumina bricks 70% in our lime kiln lining. They better furnace efficiency and consistent density and strength. delivery tracking was clear. Overall, ACI is a trusted refractory bricks supplier.

testimonial
Mr. Suresh Rao
Materials Manager

We used ACI ceramic fiber rope 25mm with insulating fire bricks (IFB 1260°C) in our process heater ducting. maintenance became easier and outer shell temperature dropped. stock availability was helpful.

Frequently Asked Questions (FAQ’s)

Answers from Refractory Experts

Amar Ceramic Industries manufactures refractory bricks, castables, mortars, insulation products, ceramic fiber materials, boiler bed materials, and custom refractory solutions for various industries.

ACI serves iron and steel plants, cement plants, boiler manufacturers, power plants, glass furnaces, petrochemical units, refineries, foundries, fertilizer plants, and other process industries.

You can contact our technical team with details of your application, and we will recommend suitable refractory solutions.

Yes, Amar Ceramic Industries offers customized refractory products based on application requirements, operating conditions, and specific industry needs.

All products undergo strict quality checks, including raw material inspection, in-process monitoring, and final testing in our NABL-accredited laboratory.

Yes, our experienced technical team provides application support, product selection guidance, and installation recommendations to ensure optimal performance.

Refinery Refractory Expert Support

Call ACI experts for thermal power plant refractory solutions, boiler protection support, and long-term power generation reliability improvement

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