Refineries

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Refinery Refractory Manufacturer & Supplier | ACI

Amar Ceramic Industries (ACI) supplies dependable refractory solutions for thermal power plants, supporting continuous power generation environments. Our refractory products are used across boilers, furnaces, ducts, and ash handling systems where thermal stability, safety, and operational reliability are critical.

With strong manufacturing expertise and process understanding, ACI refractories help thermal power plants maintain efficiency, protect equipment, and reduce unplanned downtime. Trusted by utilities and industrial power producers, our products deliver consistent performance across Indian power plants and global projects, backed by reliable logistics, export readiness, and technical support for demanding operating conditions.

Designed for continuous thermal power plant operations
Supports boiler efficiency and stable heat containment
Resists chemical exposure and mechanical wear
Manufactured with strict quality and safety controls
Suitable for coal, captive, and utility power plants
Reduces downtime and maintenance interruptions
Suitable for oil and petrochemical refineries
Strong domestic supply with global export capability

Refineries operate in demanding conditions involving sustained heat, chemical exposure, pressure variations, and continuous processing. Amar Ceramic Industries (ACI) manufactures refractory products specifically designed to protect refinery equipment and ensure long-term operational reliability.

ACI refractories are widely used in process heaters, furnaces, reformers, reactors, stacks, and transfer ducts. These products help manage thermal loads, protect steel structures, and maintain stable operating conditions across refining processes. Our solutions support oil refineries, petrochemical plants, gas processing units, and integrated energy complexes.

Manufactured using controlled processes, ACI refractory products undergo thorough in-house testing, quality inspections, and compliance checks. Our ISO-certified systems and NABL-accredited laboratory ensure consistency, reliability, and safety-focused manufacturing practices. Each product is designed with refinery-specific operational challenges in mind.

With decades of experience and strong technical support, Amar Ceramic Industries assists clients from product selection to application guidance. We deliver reliably across India and support global refinery projects through seamless export logistics. This commitment to quality, safety, and service makes ACI a trusted refractory partner for refinery operations worldwide.

REFINERY REFRACTORY SOLUTIONS

Built For Continuous Processing

ACI refractory products protect refinery furnaces and high-temperature processing units.

Fire Bricks

Used for tunnel kiln linings, providing consistent heat resistance and structural stability throughout continuous firing operations.

High Alumina Bricks

Support high-stress kiln zones with enhanced durability and resistance to thermal cycling in tunnel kiln environments.

Refractory Castables

Help maintain thermal efficiency and reduce heat loss across tunnel kiln walls and roof sections.

Refractory Mortars

Applied in complex kiln areas for seamless lining support, improving strength and operational safety.

Insulation Bricks

Support combustion stability and efficient heat transfer in fluidized bed power plant applications.

Ceramic Fiber Products

Used for expansion joints and sealing areas, supporting flexibility and thermal insulation inside tunnel kilns

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REFINERY THERMAL PROCESS FLOW

Refractory Protection Across Units

Initial Heat Exposure

Green products enter tunnel kilns where refractories protect structures from gradual heat buildup and operational stress.

  • Wear-resistant lining protection
  • Improved equipment durability
  • Reduced surface erosion
  • Stable operating conditions
  • Safer material handling

High Heat Containment

Gradual heating requires refractory materials that handle expansion while maintaining consistent internal kiln conditions.

  • Reliable thermal containment
  • Chemical resistance support
  • Structural stability
  • Enhanced process safety
  • Consistent operational performance

Severe Thermal Stress

The core firing zone demands refractories capable of sustained thermal exposure and mechanical reliability

  • Resistance to thermal stress
  • Long service life
  • Reduced lining failures
  • Stable process conditions
  • Improved safety margins

Erosion Protection Areas

Controlled cooling requires refractories that manage temperature reduction without surface or structural damage.

  • Erosion-resistant surfaces
  • Duct structural protection
  • Improved gas flow stability
  • Reduced maintenance needs
  • Enhanced system reliability

Thermal Efficiency Zones

Finished products exit the kiln while refractories handle mechanical contact and continuous operational movement

  • Improved thermal efficiency
  • Reduced heat losses
  • Equipment protection
  • Stable operating conditions
  • Cost-effective performance

Lining Reliability Management

High-quality refractories extend maintenance intervals and support uninterrupted refinery operations.

  • Extended lining life
  • Fewer shutdowns
  • Predictable maintenance planning
  • Improved plant availability
  • Consistent performance

Refinery Refractory Support

Connect on WhatsApp for tunnel kiln refractory selection, application guidance, and process optimization support from ACI experts.

REFINERY OPERATION CHALLENGES

ACI Solutions That Perform

Continuous Thermal Exposure

ACI refractories handle prolonged thermal stress, maintaining boiler lining stability and reducing performance degradation.

Chemical And Mechanical Wear

Our durable products protect power plant systems from ash, fuel impact, and operational wear.

Unplanned Maintenance Shutdowns

Durable ACI refractories extend service life and help minimize costly refinery downtime

Safety And Compliance Risks

ACI’s manufacturing quality ensures consistent lining strength, protecting kiln structures throughout extended production cycles.

ACI REFINERY SUPPLY PROCESS

Reliable From Planning To Delivery

01
Requirement Study

Understanding refinery process needs

02
Technical Alignment

Selecting suitable refractory solutions

03
Manufacturing

Controlled in-house production

04
Quality Checks

Inspection and compliance verification

05
Delivery Support

India-wide and global supply

Connect For Refinery Refractory Solutions

Reach out to ACI for reliable refinery refractory products and expert technical guidance. Our team supports both domestic and global refinery projects.

Contact Us
Client Testimonials

Trusted by Global Industries Across Sectors

4.7 Out of 5 (2098 Reviews)
testimonial
Mr. Suresh Rao
Technical Manager

We installed ACI industrial refractory bricks in our foundry ladle lining. They no major cracks after cycles and maintain shape under load. proper packing avoided breakage. Overall, ACI is a trusted refractory bricks supplier.

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Staff2
Quality Control Engineer

ACI values experience and practical knowledge. I’ve had opportunities to learn directly from senior team members and work on challenging industrial applications that have strengthened my technical and operational skills.

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Mr. Mahesh Patel
Plant Head

We installed ACI fire clay bricks in our tunnel kiln hot face. They lining life improved and less wear at hot spots. delivery tracking was clear. Overall, ACI is a trusted refractory bricks supplier.

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Mr. Mahesh Patel
Boiler Incharge

ACI supplied high alumina mortar for our foundry induction furnace. workability was consistent, and less cracking observed. good support during commissioning. We consider them a dependable monolithic refractories partner.

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Mr. Prakash Singh
Technical Manager

We used ACI backup lining insulation bricks with ceramic fiber blanket 1260 in our DRI kiln discharge hood. startup time reduced and leakage around doors reduced. stock availability was helpful.

testimonial
Mr. Deepak Bansal
Materials Manager

We installed ACI refractory fire bricks in our reheating furnace lining. They better furnace efficiency and good refractoriness at temperature. on-time dispatch helped shutdown planning. Overall, ACI is a trusted refractory bricks supplier.

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Staff 1
Production Supervisor

Working at ACI has given me strong exposure to refractory manufacturing and real shop-floor learning. The environment encourages responsibility, problem-solving, and continuous improvement, making it a stable and rewarding place to grow professionally.

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Mr. Anil Deshmukh
Plant Head

We used ACI ceramic fiber rope 25mm with kiln insulation materials in our foundry furnace door. temperature stability is better and energy efficiency improved. technical data shared quickly.

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Mr. Ketan Shah
Plant Head

ACI supplied sol-gel bonded castable for our pellet plant induration hood. workability was consistent, and lining life increased. vibration response was good. We consider them a dependable monolithic refractories partner.

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Mr. Sandeep Kulkarni
Furnace Supervisor

We installed ACI dense fire bricks in our rotary kiln transition zone. They reduced brick spalling and lining life improved. pricing matched the grade. Overall, ACI is a trusted refractory bricks supplier.

Frequently Asked Questions (FAQ’s)

Answers from Refractory Experts

Amar Ceramic Industries manufactures refractory bricks, castables, mortars, insulation products, ceramic fiber materials, boiler bed materials, and custom refractory solutions for various industries.

All products undergo strict quality checks, including raw material inspection, in-process monitoring, and final testing in our NABL-accredited laboratory.

Yes, ACI manufactures refractories in compliance with relevant Indian and international quality and safety standards.

ACI serves iron and steel plants, cement plants, boiler manufacturers, power plants, glass furnaces, petrochemical units, refineries, foundries, fertilizer plants, and other process industries.

Yes, Amar Ceramic Industries supplies refractory products across India and also supports export requirements for international customers.

You can contact our technical team with details of your application, and we will recommend suitable refractory solutions.

Refinery Refractory Expert Support

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